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DOMAIN:
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Job
Specific/Generic Technical/Systems/Foundation Academics
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MODEL:
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Capstone
Project Assessment
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STRATEGY:
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Independent
design and delivery
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COLLEGE:
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Sinclair
Community College, Ohio
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CONTACT:
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Bonnie
Bensonhaver (513/449-5164)
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Career Preparation Innovation
As a final demonstration of competence, students in this course complete a
substantial, authentic, work-like project. This capstone project serves both as
a means of assessment for program completion, and as a means to convey
competency to future employers.
Description (Course Outline)
IET 216: Facilities Layout Course Content
Introduction to plant layout and materials handling; Plant site selection; Case
study: The White Manufacturing Company; The plant layout problem; Plant layout
procedures (in general); Types of layouts; Group technology; PERT; Lab: PERT
planning; PERT plan for the course project; Activity relationships; Process and
flow pattern techniques; Flow pattern planning techniques; Lab: Determine the
number of machines needed; Wheel cylinder packaging and pallet pattern; Project
flow pattern; Emerging technologies - PL & MH; CAD/CAM; Robotics;
Integrated manufacturing; Lab: Introduction to CAD; Introduction to material
handling; Material handling equipment; Material handling systems; Planning and
costs; Robotics and material handling; CAD case study; Shipping and receiving;
Plant services; Work area planning; Determine space needs; Quantitative
techniques in PL & MH; Plan services needed; Plan rough layout; Selling
your plan.
Lab: Plan MH needs, Project report requirements, Manpower needs and costs
Project Description: Facilities Layout
You shall design a factory with the capacity to machine as per required
specifications a total of 504,000 wheel cylinders per year. In addition to
information that will be handed out detailing the manufacturing methods to be
used, the assumptions listed below will be used:
- The facility must be able to produce, at any time, any one of 256 similar
products from one basic casting. Lot sizes for each production run will not
exceed 200 parts per lot.
- A 5% scrap rate.
- Two shift operation (10% wage premium for second shift).
- Holidays that the plant will shut down for include New Year's Eve, New
Year's Day, Good Friday, Memorial Day, July 4th, Labor Day, Thanksgiving, and
seven working days at Christmas.
- Two-day supply of both raw material and finished goods.
- One backup set for all tooling, dies, jigs, fixtures, and quality control
instruments needed.
- You must plan to be able to double plant capacity within five years
without causing disruption of the original manufacturing operations.
- A complete resetup of each machine after 5,000 pieces.
- During each shift there will be a 30-minute lunch (dinner) break, two (2)
10-minute rest breaks, and a 15-minute cleanup break.
- Straight line depreciation for five years on all equipment and furniture
purchased.
- Straight line depreciation for ten years on the costs of construction for
a new building.
- All tools, dies, jigs, and fixtures will be expensed in the year of
purchase.
- You will be required to purchase four times as much land as the original
site calls for.
- Wage and salary benefits of 40% of direct wage and salary costs.
The instructor may change or add to the assumptions as need be.
Your final report shall be in two parts.
- A written report supplying the information listed below:
- A layout drawing of the plant site.
- A detailed drawing of the office and factory layout.
- A written section describing your overall layout, the material handling
system, and how it works.
- A total cost summary of all costs and the per year average for the next
ten years.
- A list of all direct and indirect labor by shift and the cost/year for
this labor.
- A list of all salaried people and their cost/year.
- An estimate of total direct material cost for finished goods.
- An estimate of total scrap cost.
- A complete list of all production machinery needed and its cost.
- An estimate of the cost of freight and installation of all equipment.
- A complete list of all furniture needed and its cost.
- A complete list of all dies, jigs, fixtures, and quality control
instruments needed.
- A list of all material handling equipment needed and its costs.
- A complete list of all packaging material needed and its cost.
- An estimate of total site development, land, factory, and office
construction costs.
- An estimate of total setup time by machine type.
- An estimate of total benefit costs.
- A completed flow process chart.
- A flow diagram drawn on the factory layout drawing.
- A calculated cost per completed part.
The instructor may change or add to these requirements as needed.
This report should be typed and prepared in a professional manner suitable for
submission to the Board of Directors of a large manufacturing company. It is
recommended that, wherever possible, pictures, diagrams, charts, and so on, be
used.
- An oral report covering the information listed above. Your team's role
should be that of a group of engineers making a project report to the firm's
Board of Directors. Your presentation preparation, dress, and so on, should be
done with this role in mind.
The project will be graded upon how well your team meets the requirements detailed above and how well the plant layout and
material handling techniques and principles presented in class are applied in
the project. Only grades of "A," "B," or "F" will be assigned.
DOMAIN:
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Job
Specific/Foundation Academics/Generic Technical/Systems
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MODEL:
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Capstone
Project Assessment
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STRATEGY:
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Independently
planned and delivered
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COLLEGE:
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San
Diego City College, California
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CONTACT:
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Freddie
Richards (619/230-2578)
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Career Preparation Innovation
A sequence of two courses, taught by an adjunct instructor who is a expert from
industry, serves as a final assessment for the Electronics program and as a
means of communicating student competency to employers.
Description
Real World Activities in the Classroom
The capstone sequence of courses for the Electronics program has been modified
to provide a more "real world" atmosphere. These courses are taught by an
outstanding adjunct faculty member, who is a Senior Engineering Manager for an
industry-leading electronics designer and manufacturer. By using a currently
employed, talented, adjunct faculty member to teach the capstone sequence of
courses, we provide our students with the latest in what is needed in order to
be a successful electronics technician.
The laboratory activities associated with the final sequence of courses were
completely restructured to create a "real world" atmosphere. The learners
enrolled in this capstone series are organized into small engineering design
teams. Teams design a microcomputer controller for a device to track the sun
across the sky. Each engineering team submits for guidance and consultation a
timeline for the activities needed to construct, test, and present the
prototype design. This timeline would include such items as initial design
draft, final design, component vendors (three vendors are required; if a vendor
goes out of business, you need ready information for additional sources for
components), prototype assembly dates, and the date unit will be ready for
final testing. In addition to the timeline documentation, each engineering team
uses designing software to generate a schematic diagram for their design. The
engineering teams purchase the components needed for their microprocessor
interfacing prototype. Once the unit is operational, the professor inserts
faults (i.e., cutting wires, switching components, and so on) in order to
sharpen troubleshooting skills. Finally, the engineering team members orally
present their prototype solution and its design to their classmates.
The incorporation of the five competencies of SCANS is quite obvious in this
design project. The team member identifies, organizes, plans, and allocates the
necessary resources for the project. Interpersonal skills are sharpened in
working with fellow team members. The nature of the project requires each team
to research design information and incorporate it into their microcomputer
controller project. A sun tracking device incorporates a variety of
technologies, including optics, motors, and limit switches. The team members
must develop an understanding of how these various technologies fit together to
form an efficient sun tracking system. Finally, the teams work with a variety
of technologies--from the schematic capture software to generate the schematic,
to the use of a logic analyzer in the analysis of the design, to the use of a
ROM programmer to program the firmware.
The importance of being able to work/study in a "real world" atmosphere is a
very valuable component in the development of a technical student. The
excitement of taking responsibility for the design and construction of their
team's microprocessor project is electrifying. The communication skills
necessary to contribute positively to the teams efforts are sharpened. The
conscientious manner in which the students work with components that they
purchased is a valuable skill indeed. The organizational skills needed to meet
the commitments of the submitted timeline are also brought into play. The "real
world" opportunities provided in this course attract many graduates of local
four-year engineering programs. Many engineering graduates have the theory but
are lacking in the practical aspects of engineering. The integration of our
technical students and the engineering graduates provides an added bonus to our
technician students.
DOMAIN:
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Systems/Work
Organization
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MODEL:
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Linked:
Connecting mechanism for work-based learning
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STRATEGY:
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Independent
planning and delivery
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COLLEGE:
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La
Guardia Community College, New York
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CONTACT:
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Paul
Saladino (718/482-5220)
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Career Preparation Innovation
La Guardia Community College requires a minimum of two cooperative education
experiences for all degrees, with an Integrative Seminar which connects the
work-based component with school-based learning. This Integrative Seminar is
designed for students with any major, including Liberal Arts.
Description (Course outline)
The purpose of this seminar is to enable the student to become an "analytical
observer" of his or her internship setting and to demonstrate the role that the
team process plays in American culture, both in society and in the workplace.
The seminar will also introduce the concept of Service-Learning,
providing an opportunity for students to reflect upon their community service
experience.
Performance Objectives
- To compare and contrast personal cultural values with those of the
internship setting and the broader community.
- To analyze elements of organizational structure.
- To identify leadership styles.
- To identify and evaluate situations involving leadership, decisionmaking,
and values at the workplace.
- To identify teamwork experiences and to analyze elements of the group
process.
- To interpret different life experiences so as to enrich his or her own
perspective.
Sample Learning Activity
Guidelines for the Agency Profile
An Agency Profile will provide an in-depth analysis of the organization you
are completing your internship at, and will provide an opportunity for you to
critically reflect upon the agency's role in relationship to the community it
serves and on your role in the organization. During the final class meeting,
you will be asked to present a one minute summary of your internship site which
will be videotaped and graded. You might think of it as doing a "TV Commercial"
about your agency or organization.
The following format should be followed for the Profile:
- Identify the Mission Statement of the agency.
- Provide a brief description of your agency, including information on
clientele, funding, size (# of employees), physical setting, and so on. Provide
demographic facts about both clients and employees: age ranges, ethnic
diversity, educational backgrounds.
- Critically analyze the topics of this seminar as they relate to your work
site, making special note of Values, Culture, Organization, Decisionmaking,
Leadership Styles, and Ethical Issues. Use the weekly assignments from the text
as a guide.
- Interview one direct service provider at your agency. Choose someone you consider "an agent for social change." Ask about his or her education and
preparation for his or her career. Do he or she consider him- or herself to be
successful? Do he or she take risks? What type of leadership style best fits
him or her? What are some of the problems facing workers in this profession?
How important is communication on the job? What impact do he or she make upon
the community being served? How do he or she feel about that community? What
changes have taken place in the community? How do he or she feel these changes
have affected the community?
- Assess the affect of Community Resources (identify strengths and areas of
need). This might include an impact analysis of the following resources: Social
Service, Housing, Police, Recreation, Education, Employment, Transportation,
Health, and Food Services.
- Provide a description of the scope of your responsibilities and your
personal role within the organization.
- Reflect upon how your own service experience has changed your perception
of the people your agency serves; the professional staff at your organization;
and, most importantly, yourself.
- Using the Service-Learning Reader, Reflections and Perspectives on
Service (NSEE, 1995), which is on reserve in the Library, choose one
reading and incorporate your reflection of the reading into your analysis.
- Describe the most valuable thing you learned from your work experience.
How has it changed you? What did you learn about you that surprised you? How
are you different from when you began? What have you gained and what have you
given?
"Knowledge must come through action." (Sophocles)
DOMAIN:
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Foundation
Academics/Work Organization
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MODEL:
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Linked
courses
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STRATEGY:
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Joint
planning and delivery
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COLLEGE:
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Southeastern
Community College, Iowa
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CONTACT:
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Bonnie H. McDonald (319/752-2731)
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Career Preparation Innovation
This second semester technical writing course is the connecting mechanism for
capstone and internship programs in Mechanical Technology and Computer
Programming. The writing activities center around the development and
documentation of student projects.
Description
ENG153: Technical Writing II (3 credits)
Course Objectives: The student will continue to refine and develop
technical writing skills, concentrating on the preparation of at least three
major reports; learn the function of the formal report apparatus and specific
related correspondence; expand his or her library research skills by learning
the specific techniques of note-taking, preparation of a bibliography, and
documentation; prepare a proposal for his or her term shop project in Prototype
Design and Construction; use correct research procedure through the preparation
of a formal analytical report on a technical subject; demonstrate his or her
ability to function effectively in a team-writing situation through the
preparation of an analytical report (as required); and prepare a comprehensive
process description of the design and construction of a term project in
Prototype Design and Construction, using data from personal notes, lab reports,
and so on, to supply specific details.
Sample Learning Activity
Analytical Report of Term Project/Term Internship
Using the two previous reports (proposal and comparison of products), report
in narrative form your term project/term internship experience. The
elements are to include Purpose of project/practicum, including supplements of
Evaluation Criteria, a Pie Chart showing relative amounts of emphases for
project, and Equipment Analysis; Background; Scope, including overview of the
Environment, Your Duties and Responsibilities, Required Skills, and Training;
Required Projects for Completion; Evaluation Criteria; Implementation,
including Plan of Attack, Schedule, Facility Requirements, and Personnel
Responsibilities; and a Conclusion.
Report events as they actually happened. Recognize that in Report #1 you
proposed an analysis; and in Report #3 you present an analysis.
You will narrate how you completed this project/internship (all of the items
listed under Scope) either chronologically, categorically, or, for a
comprehensive, effective presentation, a mixture of the two. Appendix must
include a glossary of terms and personnel profiles. Submit the final paper
using a letter of transmittal, title page, table of contents. table of
figures/illustrations, informative abstract, report text, and
appendices/supplements. The letter of transmittal is to include inside address;
opening paragraph to include response to request for report; report includes
body paragraphs discussing the reason/choice of project, skills utilized, worth
and challenges of the project, and highlights of special interest; and
concluding paragraphs acknowledges any assistance and/or expertise you
received.
DOMAIN:
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Career
Exploration
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MODEL:
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Infusion
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STRATEGY:
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Joint
planning and delivery by faculty and counselors
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COLLEGE:
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Santa
Barbara City College, California
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CONTACT:
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Jack Friedlander (805/965-0581)
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Career Preparation Innovation
Career exploration activities which required use of the Career Center were
incorporated into introductory courses across the curriculum.
Description
Incorporating Career Development Activities into the Curriculum
The Career Center at Santa Barbara City College offers a full complement of
services designed to help students clarify and achieve their career objectives.
However, as with most commuter-based institutions, having students take full
advantage of Career Center services has proven to be a challenge.
While traditional methods of promoting Career Center services (e.g., student
tours of the facility as part of the orientation to college program,
career-related workshops, classroom presentations to promote the Career Center,
and part-time and full-time job listings at the Center) have contributed to
increased use of the Center, they didn't result in a large number of students
taking full advantage of its resources. To use the analogy of a library,
students may have been encouraged to browse the stacks or check out a book, but
they did not learn how to use the facility as a research tool.
In the 1992 Fall Semester, a cross-section of faculty teaching introductory
courses across the curriculum, including ESL and basic skills, were asked to
consider including assignments in their courses that require students to learn
about the career and educational opportunities available to them in their
disciplines. As of spring 1994, 29 faculty have incorporated research
assignments in their courses requiring students to use Career Center resources.
The following assignment, given to students in an Introduction to Business
Administration course, is typical of the approach used by other disciplines.
Sample Learning Activities
Students in Introduction to Business Administration are required to complete a
research project that involves the following four components:
- Complete a résumé worksheet and have it critiqued and signed
off by a member of the Career Center staff.
- View a videotape in the Career Center library on career opportunities and
requirements in their major and/or area of interest. Write a one-to-two-page
summary of the video's key points and their implications for the student's
educational/career planning decisions.
- Review the catalogs, located in the Transfer Center, of at least three
four-year universities that offer a bachelor's degree in their major field of
interest. Provide a photocopy of each program and a one-to-two-page synopsis of
the requirements necessary to transfer to each institution and the
costs/benefits of earning a bachelor's degree, versus entering the job market
full-time after leaving Santa Barbara College.
- Conduct an on-line search utilizing the EUREKA System to acquire current
information on key factors concerning the occupational field the student is
interested in entering. Provide a printout of the search and write a
one-to-two-page synopsis of the information identified with respect to the
following: (1) average compensation; (2) education and/or training required;
(3) skills/experience required; and (4) economic outlook affecting one's
employment potential after successfully completing the Associate degree,
bachelor's degree, or withdrawing before completing a degree. A Career Center
staff member is required to sign off on each of the four components of this
project. This provides assurance that the student used the appropriate Career
and Transfer Center resources and that a career counselor reviewed the
student's career-planning materials.
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